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Polosoft Advanced Systems

Services

Engineering services across design, validation and manufacturing

Engage a single discipline or an end-to-end programme. Every service is delivered with defined exit criteria, documented reviews and a manufacturing-aware point of view.

Close-up of a dense multilayer printed circuit board

PCB Design

High-reliability board design from schematic capture to manufacturing release, with integrity analysis engineered in rather than reviewed afterwards.

Schematic Design
Architecture definition, part selection and reviewable, hierarchical schematics.
PCB Layout
Multilayer, mixed-signal and high-density layout with controlled stack-ups.
Signal Integrity
Impedance control, return-path planning, crosstalk and power integrity analysis.
DFM
Fabrication and assembly rule checks with a complete manufacturing data package.

Applications

  • Patient monitoring boards
  • Industrial controllers
  • Sensor and data-acquisition modules
  • Wireless IoT edge nodes

Technologies

  • Altium Designer
  • KiCad
  • OrCAD
  • HyperLynx
  • IPC-2221 / IPC-7351

Deliverables

  • Reviewed schematics
  • Layout & stack-up documentation
  • Gerber / ODB++ & IPC-2581 package
  • BOM and assembly drawings

Benefits

  • Fewer board spins
  • Predictable EMC behaviour
  • Clean manufacturing handoff
Automated surface-mount assembly line producing circuit boards

PCB Manufacturing

Manufacturing support that keeps design intent intact — from first prototypes through supervised production builds.

Prototype Manufacturing
Quick-turn fabrication and assembly for early functional validation.
Production Support
Pilot builds, yield review and process controls during ramp.
Assembly Coordination
Vendor management, BOM sourcing and incoming quality alignment.

Applications

  • Medical device production builds
  • OEM electronics manufacturing
  • Low-to-mid volume industrial runs
  • Field-replacement board supply

Technologies

  • SMT & THT assembly
  • AOI / X-ray inspection
  • IPC-A-610 workmanship
  • ESD-controlled handling

Deliverables

  • Approved first article report
  • Build travellers & test records
  • Yield and defect analysis
  • Sourcing and lead-time plan

Benefits

  • Shorter build cycles
  • Traceable build records
  • Supply-chain visibility
Engineers debugging embedded hardware with an oscilloscope

Embedded Systems

Hardware and firmware engineered together so timing, power and reliability targets are met at the system level.

Hardware Design
Microcontroller platforms, power architecture, sensors and connectivity subsystems.
Firmware Development
Drivers, bootloaders, secure update paths and diagnostics.
RTOS
Deterministic scheduling, task partitioning and resource-constrained optimisation.
Microcontrollers
ARM Cortex-M, low-power wireless SoCs and application-specific platforms.

Applications

  • Connected medical devices
  • Industrial automation controllers
  • Battery-powered IoT products
  • Instrumentation and gateways

Technologies

  • STM32 / NXP / TI
  • FreeRTOS / Zephyr
  • C / C++ / Rust
  • BLE, Wi-Fi, CAN, Modbus

Deliverables

  • System architecture document
  • Firmware source & build pipeline
  • Bring-up and diagnostics tools
  • Interface control documentation

Benefits

  • Deterministic behaviour
  • Lower power budgets
  • Maintainable codebase
Medical monitoring device prototype with a blue display in a clinical setting

Healthcare Devices

Medical electronics engineered around patient safety, measurement accuracy and the documentation regulated products demand.

Embedded Medical Electronics
Low-noise sensing chains, isolation strategy and safe-state firmware behaviour.
Medical PCB Design
Creepage and clearance discipline, leakage-current control and reliability-driven layout.
Regulatory Readiness
Design records, risk traceability and verification evidence aligned to audit expectations.

Applications

  • Patient monitoring
  • Diagnostic instruments
  • Point-of-care devices
  • Therapy and rehabilitation equipment

Technologies

  • IEC 60601 aligned design
  • ISO 13485 practices
  • Analog front-ends
  • Isolated power topologies

Deliverables

  • Design history documentation
  • Risk and traceability matrices
  • Verification test reports
  • Pre-compliance assessment

Benefits

  • Safety-oriented architecture
  • Audit-ready design records
  • Reduced compliance rework
Test and validation engineering workstation with measurement instruments

Engineering Services

Independent engineering support for teams that need review depth, test capability or additional bandwidth.

Consulting
Architecture review, technology selection and design risk assessment.
Testing
Test strategy, fixture design and automated functional test development.
Validation
Design verification, environmental testing and pre-compliance evaluation.

Applications

  • Design audits before tape-out
  • Capacity augmentation for OEM teams
  • Legacy product re-engineering
  • Test automation programmes

Technologies

  • Python test automation
  • LabVIEW
  • EMC pre-compliance
  • HALT / HASS planning

Deliverables

  • Review findings & risk register
  • Test plans and fixtures
  • Validation reports
  • Remediation roadmap

Benefits

  • Objective design assurance
  • Faster issue isolation
  • Compliance readiness
Electronic product assemblies moving through an advanced manufacturing line

Product Development

Full product ownership from concept through lifecycle management, with one accountable engineering team.

Concept Design
Requirement definition, feasibility studies and system architecture.
Rapid Prototyping
Fast iteration loops that validate assumptions before tooling commitments.
Lifecycle Engineering
Revisions, obsolescence management and sustaining engineering.

Applications

  • New product introduction
  • OEM white-label products
  • Connected device platforms
  • Product refresh programmes

Technologies

  • Requirements traceability
  • Design FMEA
  • PLM / revision control
  • Cost & BOM optimisation

Deliverables

  • Product requirement specification
  • Working prototypes
  • Production data package
  • Sustaining engineering plan

Benefits

  • Single point of accountability
  • Reduced time to first article
  • Lower total lifecycle cost